Drafting Process Documents and Exception Reports for PCB Manufacturing: Workflow Orchestration

Data related to PCB manufacturing comes from customer Gerber/drill tape/BOM files, CAM systems, equipment operating parameters, bath test results, AOI

What the data for this category looks like

Data related to PCB manufacturing comes from customer Gerber/drill tape/BOM files, CAM systems, equipment operating parameters, bath test results, AOI inspection reports, electrical test reports, and laboratory sectioning reports. Daily generated documents include engineering production instructions, Gerber analysis records, drilling and lamination parameters, chemical analysis records, and more. Fields include aperture unit (mm or mil), lamination temperature (℃), defect count, inspection pass rate, and other metrics. Data is updated per production batch, per shift, or collected continuously, and updates in real time as production lines run.

Multiple heterogeneous data sources require the workflow to be configured with multiple data source pull nodes, each connected to CAM systems, equipment terminals, and inspection systems. The update cadence of per production batch, per shift, or continuous collection requires the workflow to be bound to production batch completion events or scheduled trigger rules, to avoid delayed data or duplicate process triggers. The large number of specialized fields and inconsistent units require the workflow to use variables to bind standardized fields and unify parameter formats. The business characteristic of severe consequences for errors requires configuring exception verification and branch processes, to block non-compliant processes and trigger exception reports.

The configuration in this chapter is based on FastGPT v4.17.0.

How to set the configurations

Configuration ItemRecommended ApproachRationale
Global variable bindingBind Gerber analysis records, drilling parameters, and AOI report data stored in variablesMatches daily documents and multi-source data sources for PCB manufacturing
Node trigger conditionTrigger by production batch completion event, with a delay of 20–30 minutesAdapts to the update frequency per production batch, reserves buffer time for equipment data upload
LLM response verification ruleCheck that the response includes engineering production instruction fields and exception type identifiersMatches the required content for process documents and exception reports
Exception branch configurationTrigger the exception report generation process when the node corresponding to nodeId returns a failureCorresponds to the severe business risk of errors in PCB manufacturing
Timeout threshold setting600 secondsAdapts to the typical time required for CAM equipment parameter pulling and large model calls
Variable update triggerCalibrated based on actual production line data upload rhythmAdapts to the real-time update frequency of continuous collection

Three common mistakes

  • The preceding boolean field of a judgment node shows as true, but the connected conditional judgment node always returns false. The cause is that the production line status field stored in variables is not correctly bound to the parameters of the judgment condition, leading to incorrect reading of the judgment logic.
  • LLM chat nodes occasionally return empty responses, triggering the chat:LLM_model_response_empty error. The cause is that response verification and retry branches are not configured, failing to cover the business scenario of occasional large model exceptions.
  • Global variables are not updated with the latest inspection data in real time. The cause is that the variable update trigger timing does not match the equipment data upload rhythm, and the update is not triggered based on the production batch node completion status.

How to confirm the configuration is complete

  • Manually trigger a simulated production batch workflow, check whether global variables correctly load preset data such as Gerber analysis records and drilling parameters.
  • Simulate the scenario of an empty LLM response, verify whether the preset retry or exception report generation process is triggered.
  • Adjust the node trigger delay time, check whether the workflow starts execution after the set delay duration.
  • Check whether the binding parameters of the judgment node match the fields in variables, verify that the conditional judgment logic operates normally.

The values provided are common starting points and should be measured against the reader's own samples.