Inspection and Process Record Audit for Iron and Steel Smelting and Continuous Casting: Workflow Orchestration

Data for this category originates from hot metal and scrap data, L2 process control systems, laboratories, MES, energy medium systems, and equipment

What This Category’s Data Looks Like

Data for this category originates from hot metal and scrap data, L2 process control systems, laboratories, MES, energy medium systems, and equipment status. Daily documents include heat plans, batching lists, converter smelting records, composition reports, continuous casting process records, and slab judgment sheets. These documents carry fields such as heat numbers, process parameters, test results, and equipment status. Units include temperature, length, component proportion, casting speed, and additional units. Data update cycles follow three patterns: per heat, real-time, and per shift. The update frequency of each document aligns with its associated production stage.

Multi-source data integration requires workflows to configure multiple data pull and validation nodes, to avoid inconsistent data across different systems. Data sources with varying update rhythms need distinct trigger timing. Real-time data requires immediate trigger nodes, while batch heat data needs scheduled trigger nodes. Diverse document formats require workflows to adapt to different file parsing nodes, to ensure all production records can be imported normally. Special field and unit requirements need workflows to include parameter validation links, to prevent non-compliant process data from entering subsequent processing stages. The high-temperature continuous process nature of this category also requires workflows to avoid overly long serial node chains, to prevent disruption to production rhythm.

Configuration Settings

This configuration applies to FastGPT v4.17.0.

Configuration ItemRecommended ApproachRationale
Trigger MethodTrigger based on heat plan generation time; batch tasks trigger at the end of each shiftMatches the per-heat and per-shift data update rhythms, to avoid duplicate or missed triggers
Timeout Setting600 secondsAdapts to the single-heat processing cycle of iron and steel smelting processes, to avoid mid-run interruptions
variables BindingBind core fields such as heat numbers, hot metal composition, continuous casting pulling speedMatches the core fields of documents in this category, to ensure workflows call correct data
File Processing NodeSupport txt and csv format imports; single-processing limit of 800–1200 charactersAdapts to the size of individual daily document records, to avoid memory overflow
nodeId ConfigurationAssign unique identifiers based on node functionsFacilitates workflow debugging and error location
Rearrangement RuleSet based on actual measurement calibrationAdapts to priority sorting for different process stages

Three Common Misconfigurations

  • Phenomenon: Offset 17 related errors appear in workflow run logs. Cause: The process parameter fields bound in variables are not mapped correctly, causing abnormal data positioning when the node reads data.
  • Phenomenon: No valid summary result after uploading a smelting record TXT document. Cause: No character processing rules configured for the file processing node, content exceeding the default length limit is truncated.
  • Phenomenon: Workflow automatically terminates after running for more than 120 seconds. Cause: The timeout setting was not adjusted, using the default shorter timeout threshold that cannot adapt to the processing cycle of the iron and steel smelting process.

How to Confirm Proper Configuration

  • Trigger a simulated heat task once, check whether the fields bound in variables are correctly loaded into workflow nodes.
  • Upload a standard converter smelting record TXT document, verify that the file processing node parses content normally.
  • Run a test workflow, confirm that the running duration does not exceed the preset timeout threshold, and there are no abnormal errors.
  • Check the inter-node transfer rules, confirm that data is passed in sequence according to the smelting process order, with no nodes omitted.

The values given are common starting points and should be measured against the reader's own samples.