Equipment Inspection and Maintenance Q&A for Foundry (Sand Molding, Precision Casting, Die Casting): Document Parsing and Chunking

Daily documents for this category include foundry process cards, batching lists, heat records, mold resumes, first-piece inspection records, material

What this category of data looks like

Daily documents for this category include foundry process cards, batching lists, heat records, mold resumes, first-piece inspection records, material test reports, and nonconforming product review forms. Data sources cover ERP material master data, melting furnaces and thermometers, spectrometers, MES heat records, mold management systems, and customer drawings. Update frequency is per heat, per batch, or daily. Documents include fields such as alloy batching ratios, melting temperatures, pouring parameters, defect types and corresponding heat and mold numbers. Units include weight percentage, degrees Celsius, millimeters, and similar units.

What Constraints These Characteristics Impose on Document Parsing and Chunking

Documents such as heat records and batching lists, updated per heat or per batch, are updated frequently. This requires chunking tools to support high-frequency incremental parsing. Multiple document types contain both structured fields and unstructured descriptions. Chunking must preserve field association to avoid breaking the logic linking batching ratios and defect traceability. Documents including mold resumes and material test reports have fixed-format headers and detail rows. Structured parsing is needed to accurately extract key fields. Data formats vary widely across sources. Flexible chunking rules are required to adapt to different document types, while ensuring that associated information between defects, heats, and mold numbers is not separated.

How to Set the Configurations

Configuration ItemRecommended SettingRationale
chunkSize800–1200 charactersAdapts to the field length and association logic of foundry documents, avoiding splitting that breaks complete information for batching ratios and defect traceability
chunkSplitterSemantic chunkingAdapts to documents with mixed structured and unstructured content such as process cards and heat records, preserving content relevance
customPdfParseEnable structured parsingAdapts to fixed-format documents such as mold resumes and material test reports, accurately extracting header and detail fields
UPLOAD_FILE_MAX_SIZE100 MBCovers the size limit for batch-uploaded documents such as single-batch heat records and mold resumes
PARSE_FILE_TIMEOUT_SECONDS600 secondsAdapts to the parsing time required for large log files exported from melting data and spectrometers
chunkSettingModeManual configurationAdjust chunking rules for different document types such as batching lists and defect review forms to meet business requirements

Three Common Mistakes

  • Uploading audio or video files causes parsing failure with an "unsupported file format" prompt. The cause is missing configuration of corresponding multimedia parsing rules and disabled parsing plugins for non-document files.
  • Calling the workflow API to upload images returns a parameter error, and the image field cannot be recognized. The cause is failure to pass image binary data or file paths in the parameter format required by the platform.
  • Chunking results lose association information between heats and defects. The cause is that chunkSize is set too small, splitting the same associated record across multiple chunks and breaking business logic relevance.

How to Confirm Configuration Is Properly Set

This verification process applies to FastGPT v4.17.0.

  • Upload a single foundry batching list, and check whether chunking results retain associated content between alloy batching ratios and heat numbers.
  • Upload a batch of heat record files, and verify whether parsing time matches the preset PARSE_FILE_TIMEOUT_SECONDS setting.
  • Call the API to upload test documents, and check whether returned chunked data contains complete field information with no missing or disconnected content.
  • Check chunked data stored in the knowledge base, and confirm that key fields of structured documents are not omitted.

The values provided are common starting points and should be measured against the reader's own samples.