Quality Problem Traceability and Defect Analysis for Transformer and High-Voltage Electrical Manufacturing: Workflow Orchestration

Data for this category comes from design BOMs, silicon steel sheet and insulating material ledgers, vacuum drying equipment logs, insulating oil test

What This Category of Data Looks Like

Data for this category comes from design BOMs, silicon steel sheet and insulating material ledgers, vacuum drying equipment logs, insulating oil test reports, and partial discharge and withstand voltage records from high-voltage test stations. Data is updated per single product or each batch of raw materials. Supporting documents include winding and core assembly records, vacuum drying records, insulating oil test reports, partial discharge and withstand voltage test reports, and nameplate parameter tables. Core fields include insulation layer thickness, water content (unit: ppm), partial discharge amplitude (unit: pC), and withstand voltage test voltage (unit: kV). A single product can be associated with up to ten or more document entries.

The requirement to associate a single product with multiple heterogeneous documents means workflows must bind the unique identifier of the corresponding product via nodeId to avoid cross-batch data confusion. For the update rhythm of per single product or batch, trigger nodes must be configured to automatically start workflows according to production batches or completion nodes. The high-precision requirements of core fields require embedding parameter verification links in workflows to validate value ranges for fields such as insulation water content and partial discharge amplitude. In scenarios with multiple associated documents, variables must be used to pass field values from different documents to avoid process lag caused by excessive context load.

How to Set Configurations

Configuration ItemRecommended SettingRationale for This Setting
Trigger ModeAutomatically trigger upon production completion nodeMatches the business rhythm of per-product data updates, avoids missing batches from manual triggering
variablesBind the nodeId of the single product and core test fieldsEnables cross-node transfer of single product data, avoids data confusion
Node Timeout600 secondsAdapts to the time required for high-voltage test report upload and partial discharge data analysis
Knowledge Base Association ScopeFirst 8 documentsCovers the core documents required for full traceability of a single product, avoids excessive context load
Error Retry Count2 timesBalances process stability and execution efficiency, adapts to scenarios where device logs occasionally fail to read
Single Product Data FilteringMatch by nameplate serial numberAccurately locates full traceability data for the corresponding product, avoids interference from cross-product data

Three Common Mistakes

  • Redundant AI replies after a tool call node runs. The symptom is unexpected natural language replies appearing in node logs. The cause is that the node's automatic reply configuration was not disabled, leading to an extra reply being generated after the tool call.
  • Code execution node output cannot be passed to the specified reply node. The symptom is that no code execution return fields appear in the logs of the specified reply node. The cause is that the output variable of the code node was not bound as the input for subsequent nodes via the variables configuration item.
  • Environment variable configuration failure prevents test data stored in minio from being read. The symptom is a storage connection error when the node runs. The cause is that the environment variable naming rules were not adjusted per the update requirements of FastGPT v4.17.0, causing minio connection parameters to not be correctly recognized.

How to Confirm Proper Configuration

  • Manually trigger a workflow for the corresponding production batch, check that only the nodeId and core test fields of the single product are passed in the node logs, with no redundant content.
  • After running the code execution node, verify that the variables configured via variables correctly carry data returned by the code, such as partial discharge amplitude and withstand voltage values.
  • Execute the knowledge base retrieval node, check that returned results include documents such as the insulating oil report and vacuum drying records for the corresponding batch.
  • Simulate an abnormal exit of the code execution node, check that the workflow performs automatic retries according to the configured retry count.

The values provided here are common starting points, and should be evaluated against the reader's own samples.